Features
Everything between the autoclave and the archive
Phønix Audit collects the cycle data, analyses it, writes the report and keeps the record. Each step is logged.
Data collection
WinCC log files
Follows the DataLog and ProcessLog files while WinCC writes to them. Only new lines are read, and circular logs that overwrite old data are handled.
SIMATIC S7 PLC
Reads temperatures, pressure, recipe and cycle number directly from the PLC when a connection is available.
Files and folders
CSV and Excel files from a watched folder or by upload. Each file is identified by its SHA-256, so it is never imported twice.
Raw data archive
Every logged line is kept byte for byte in a daily archive, compressed and fingerprinted once the day is closed.
Analysis
Start and end of each cycle
Found from the temperature and pressure profile, and from the PLC's own phase signals where they are logged.
F0 and hold time
F0 is integrated second by second. Hold time is measured at the recipe's minimum temperature on the controlling sensor, the way the PLC counts it.
Recipe limits
Hold temperature, hold time, pressure up and down, cooling temperature and cooling time are checked against the recipe.
Data quality
Gaps, frozen values, sensor deviations and duplicate cycles are flagged before anyone signs.
Reports and records
PDF/A-3 cook report
One report per cycle with curve, key figures, findings and signatures. The raw data for the cycle is embedded in the PDF.
Unique and verifiable
Each report has its own number and a SHA-256 fingerprint. Any change to the file can be detected.
Electronic release
Operator acknowledgement and release by a second person, with signature meaning, date and time.
Audit trail
Every login, change and signature is written to a hash-chained log that can be reviewed and exported.
Languages
User interface and reports in Danish, English and Swedish.
Trends
Cycle times, F0 and deviations per autoclave and recipe over time.